Industrial

Broadcast Coating Systems (40-120 mils)

Broadcast Coating Systems are great solutions for light to medium duty environments. Broadcast coatings economically build system thickness, overall durability and performance of a coating by the incorporation of a hard aggregate broadcast layer that is sealed into the surface. The broadcast will dramatically improve a coatings life expectancy & resistance to wear, abrasion, and impact while also providing a chemical resistant and antiskid finish. Broadcast coatings are a solid color, textured, resin-rich, aggregate-filled, seamless, epoxy-based floor coating. Installed to protect new or existing concrete floors at a thickness range of 40 – 120 mils (1 – 3 mm). Broadcast System can be customized to meet aesthetic and slip resistance requirements. Generally 2-3 coat system consisting of epoxy/urethane primer, coating broadcasted to refusal, and top coat.

Epoxy Slurry (70 – 160 mils (2 – 4 mm))

Epoxy Slurries provide some of the smoothest, slickest, rich colored, and easy to clean floors available. Self-Leveling Epoxy Slurries produce an aesthetic, smooth surface texture that is easy to clean and maintain. Epoxy Slurry Systems are solid color, smooth, resin rich, aggregate extended, seamless, epoxy based floor coatings. The incorporation of durable, fine aggregate into the matrix during mixing significantly increases the liquid resin volume during application without sacrificing physical properties and ultimately extend the coatings service life against aggressive wear. Due to the epoxy slurry properties nicks, scratches, and surface damage are less visible as the color is present throughout the entire matrix. Typically installed in light to heavy duty traffic areas, this general service epoxy coating demonstrates good chemical resistance as well as high abrasion and impact resistance. The system thickness is adjustable depending on condition of use. Slurries can generally fill and cover small divots, holes, and surface imperfections. Generally a 2 coat System consisting of an Epoxy Primer followed by an Epoxy Slurry Coat.

Troweled Epoxy/Urethane Mortar (1/8”-1/4”) (3-6.4 mm)

Trowel Down mortars are commonly installed in environments with heavy traffic and higher potential for impact and abrasion. This heavy duty system is used to protect new surfaces or revitalize existing damaged, worn, and rough concrete. Troweled Mortar Systems are solid color, resin-rich, aggregate filled, seamless floor resurfacer. Troweled mortars completely resurface your current floor with a thickness of 1/8”- ¼” leaving you with a new flat, even surface with high density and compressive strength for exceptional durability. Can be used minimally in combination with other systems to patch large holes or damaged sections of concrete slabs. More durable than just a coating, a broadcast coating, or slurries; Troweled mortar systems deliver the highest performance for the toughest environments. Once the mortar has cured a variety of coatings & sealers can be used to meet a customer’s final surface aesthetic, appearance, and slip-resistance requirements. Final appearance will match that of a coating with the benefit of being smoother, more level, and flatter. This product is mixed in bulk mortar mixers, applied to the floor with screeds to ensure consistent application thickness and finished by hand troweling & power troweling. Once cured the floor is ground with planetary grinders to remove imperfections and trowel marks, then cleaned and coated.

Self-Leveling Urethane Mortar (1/8”-1/4”) (3-6.4mm)

Commonly known as urethane cement, Self-leveling urethane mortars are used in medium to heavy duty environments. Particularly common in the food industry, commercial kitchens, areas with heavy water/liquid presence, and areas with thermal shock/cycling is a concern. Self-Leveling Urethane mortar is a solid color, three-component, water dispersed polyurethane-based/cement and aggregate screed. It is designed to provide excellent resistance to abrasion, impact, chemical attack and other physical aggression. Once laid self-Leveling Urethane is broadcast with aggregate to build thickness, increase surface texture and slip resistance and sealed with Epoxy, Novolacs, or urethanes. The system is typically installed at 3/16 to 1/4 in (4.5 to 6 mm) thickness. There are urethane cements used as moisture treatment solutions or non-food/pharma production areas that are installed at 125-160 mils. Urethane Cements are typically applied to concrete substrates or as resurfacing over previous urethane mortars.

Chemical Resistant/ Secondary Containment Coatings (30-187 mils)

Chemical resistant coatings consisting of Novolacs and Vinyl Esters are used when floors & walls are exposed to harsh chemicals such as acids, bases, solvents, or oxidizers. These coatings are made to withstand exposure to the harshest chemicals and protect your substrate from chemical attack that erodes and destroys concrete substrates and foundations. Systems can be customized to include slurries, embedded fiber glass mat, broadcast, and mortars. The demands of each environment will determine the combination of systems or number of coats needed. Maintenance and cleaning are critical for these system to perform at the highest standards and areas that show wear or damage need to be addressed and fixed quickly to prevent the system from being compromised and leading to larger problems, failures, or potential containment breaches. We will work with you to develop and install a functional system as well as a maintenance and cleaning plan so your lining/ containment system performs as you need it to.